Monday 30 December 2019

What are Silicon Coated Polyster Film?

BY Jacob IN No comments

This polyester film is going via stringent tests based totally on wide variety of predefined excellent parameters in adherence to the industry standards. The very last product is highly demanded for the good printability and high tensile strength. These movies are available in variety of lengths and widths, this movie can be availed from extrusion lined film producers at market main prices. Using advanced nice polymer, these are produced and then lined with silicone layer through the expert personnel as according to national norms. These films belong to release film type category and properly acclaimed of their transparency, softness, moisture-proof property, printability etc. Silicone Coated Polyester film are exceptionally used for making beauty and customer items label because of their great feature and availability in diverse colors, thickness, sizes and finishes.

Below mentioned are the different types of usage of silicone coated films- 

Products:
  • Paper:
  1. Glassine Release Liner
  2. MGK Release Paper
  3. Clay Coated Kraft Release Paper 
  4. Double Side Silicone Release Paper
  5. Differential Silicone Release Paper
  6. Fluoro Silicone Release Paper (For Silicone Adhesive)
  • Film:
  1. Polyester Release Liner
  2. Metalize Polyester Release Liner
  3. Color Polyester Release Liner
  4. Double Side Polyester Release Liner
  5. Differential Polyester Release Liner
  6. Fluoro Silicon Polyester Release Liner(For Silicone Adhesive) 
Our Products are used in following application segments
  1. Hygiene
  2. Medical
  3. Pressure Sensitive Label Stock
  4. Tapes
  5. Construction & Roofing
  6. Bakery & Confectionery
  7. Fiber Composites
  8. Graphic Arts
  9. Hologram &security envelopes
  10. Automotive components
  11. Foam
  12. Rubber industries
  13. Electronics 
Benefits of Silicone coated films-
  1. Dimensional Stability
  2. Smoothness
  3. Clear or Colored
  4. Strength
  5. Tensile Properties
  6. Gauge Control
  7. Very high heat resistance
Features of silicone coated polyester film-
  1. It offers superior tensile strength, caliper control and dimensional stability.
  2. These are also suitable for different label stock construction.
  3. It also compliments well with wide variety of 'Face' materials.
  4. Excellent silicone lay down with consistent release on aging and various de-lamination speeds.
  5. Compatible with different adhesive systems like Emulsion, Solvent-base Acrylic and UV Acrylic.
  6. Also provides excellent surface for printing application. 
We’re completed with this submit on Silicone lined polyester films. Stay tuned to know extra about subjects such as silicone covered polyester movie, Extrusion coated movie producers etc.

Wednesday 13 November 2019

Indigo Pack Ready, The Futuristic Packaging Technology is Here

BY Jacob IN No comments

It is a kind of technology which makes the packaging process easier and faster, which later on results as great profit for the industries. This technology basically saves a lot of time for the production cycle, this machine alone laminates and coats the label to the packaging which saves 9 to 10 days of packaging process, by which brands can get their product on the shelf faster.

Indigo pack ready is an energy efficient, chemical free digital technology which increases the throughput, reduces the total cost and also the wastage of material is also very minimal. Is the first machine which features non adhesive lamination process which is used for flexible packing? Thus, it runs without adhesive the laminated packages doesn’t require any curing time.

How it works?
Instead of using adhesive this technology uses that is thermoplastic polymer layer which is heat activated. Then by applying pressure andusing a cooling process, a strong and long lasting bond is instantly formed at a molecular level, which results in a combined laminate film that is ready to be heat sealed and packed immediately.

It is designed in a very proper and effective manner by keeping the brand and the consumer in mind. All the pack ready films are food contact grade and this process also satisfies all the requirements of global food packaging safety regulations. Since, pack ready technology does not use adhesive, there will be no problem while migration because there won’t be any harmful chemical such as isocyanates. The surrounding of the pack ready machine also remains clean. This technology results in up to 10 times less material wastage than the adhesive lamination process.

Thus, we can say that this technology is built in such a way that any of the engineers can learn to operate it in a very less period of time, also the hardware cost is less and this technology does not need much maintenance too.

Thursday 17 October 2019

Some Basic Information About Polyester Film Manufacturers

BY Jacob IN No comments

Purchasing a high-performance polyester film which is resistant to insulation, tough, and chemical compatible is indeed a task in itself. Polyester films are made from polyethylene terephthalate (PET) resin. The polyester film are also known as PET films, which are called BOPET in the polyester market. A series of features are to be kept in mind while manufacturing PET films. The suitable PET film will always carry the properties including gas & aroma barriers, transparency, dimensional stability, and electrical insulation.

Specialties offered by most of the polyester film manufactures

Most of the manufactures promise a co-extruded and ultra-clear films. Apart from that, the PET films manufactured by most of the industries are chemically coated, opaque white, isotopic, and have high-strength yarn grade. The manufactures also provide PET films that are exceptional in quality, safe to use off food items, quality checked by experts, and are made from using certified raw material suppliers.

Other features provided by several polyester film manufactures

The leading polyester film manufactures film that are from 8 micron to 150 micron. The standard size of PET films is 24 in X 48 in and has thickness 0.001 in - 0.014 in. The PET rolls are also available in custom widths and lengths. The most common color variants available are clear, natural, white, and hazy.

The manufacturer also keeps in mind that the PET film are strong and stiff. Apart from that, the other characteristics of the PET film also include dimensionally stable, transparent, and good chemical resistance.

Most common brands of PET film
  • Skyrol
  • Mylar
  • Melinex
So, if you're looking for a PET film or polyethylene terephthalate, choose the best one with good transparency, durability, reflectivity and chemical resistance. PET films have been approved safe by various healthcare agencies. All you need to do is choose the best one!!

Thursday 19 September 2019

Following the Sustainable Innovations Loop for Economical Recycling

BY Jacob IN , No comments

When you step towards the circular economy, new and engaging ways are required to be found in the businesses which are helpful in keeping the circulation of the material for a longer period of time. If the product is paper-based, then a lot of manufacturing companies have already reached to the long-life cycles but if it is the Plastic raw material then it is important for the manufacturing companies to reach to the same point. Sustainable ways are required and must be looked upon in order to keep using the plastic as the raw material. It is important to recycle it, reuse it and just turned into a compostable packaging. The plastic waste must be handled with care and target must be zero land-filling sites.

At various stages of manufacturing processes, the waste created by Plastic raw material must be streamlined and those factories which stream out them, they must handle it properly. Both manufacturing costs and environment gets impacted and it is very hard to replace the plastic.

Concentrates of Coloring Masterbatches
Some of the color masterbatches are the processed coloring plastics which are subjected to produce different types of products. The additives like color dyes, pigments are added during the process and some different types of additives are added when the polymer compound gets cooled and extruded. Resins as per the requirement and natural polymer are added to the extruded pellet of colored masterbatches to create the final product.

The chemical industry is growing significantly, and more countries have started using color masterbatches. The granules have been used along with variety of polymer additives which changes the properties of the finished product and sometimes it happens as per the manufacturer requirements as well. The color masterbatches have the biggest advantage that they can be used against any type of resin which is available in the market. The finished product is cooled down and then transformed into the granular shape which is easy to use and transport. The performance of these colored masterbatches enhances the end product and the additives mixed boost the processing.

Efficient and Game-Changing Indigo Pack Ready Lamination Solution

BY Jacob IN , No comments

It has now become so easy to create great product packaging that has grown beyond the simple printing process. You can now get ready-to-pack finishing processes for the products, for example, lamination and coating which potentially add the number of days to the cycle of production. Using the Indigo Pack Ready, you can negate the extra time gained especially during the process of digital printing. The lead time of production can be challenged and eliminated using the Indigo Pack Ready Lamination solution.

The chemical-free system is energy efficient and the digital Pack Ready lamination allows the converters to meet the growing demand of the market at a faster rate of time. The Indigo Pack Ready has increased the overall throughput and reduces the total costs. A significant reduction in material waste after usage has been recorded since the changeover of the job. The non-adhesive solution for lamination is by far the best way that requires no time for curing for lamination and packaging is flexible as well.

Designing an Environmentally Safe Packaging Solution
From the consumer mind, Polyplex is developing an environmentally safe solution in the form of Pack Ready films which are fit for maintaining a grade quality of food when comes in contact. It also complies with all the key safety regulations based on the global food packaging group. The well-defined conditions of the Indigo Pack Ready Laminations pose no risk of migration of chemicals and adhesive when they come in contact with the product.

The Polyplex has developed the indigo pack Ready Lamination which produces waste up to 10 times less than that of adhesive lamination. Mid-Size runs have become more economical and produce lesser number of wastes ever since the Pack Ready has been introduced. There is no dry time involved and this has made the process more efficient. The impact on the environment is lesser and the Indigo Pack Ready is easy to operate and maintain. It involves low cost of hardware. In fact, it provides an opportunity for the newcomers with a way to expand the range of their laminated products and applications.

Thursday 8 August 2019

Noteworthy Plastic Trends Being Used in Industrial Vocabulary

BY Jacob IN No comments

In recent years, you can easily spot a lot of plastic bags being packaged and how they have become a noteworthy highlight of daily life. However, it can be just counted as the beginning. Some of the trends are now being followed and soon in future, some more will be added. Many polypropylene film manufacturers use common industrial materials for production and packaging to describe the practices in the most lightweight used vocabulary aligned with industry standards. However, many changes are being faced in order to maintain the original performance and functionality.

In today's time, the technology innovation is the challenge and it emphasizes on almost every kind of packaging practice. The weight and thickness possess a series of material transformation and has made a great process since the beginning. There are various other reasons which are now actively responding to the substantial environment scenarios.

Casting Important Types of Polypropylene Film

Various manufacturers cast a low-density plastic film of polypropylene and these are often used in food, textiles, flower and pharmaceutical industry. In recent times, it has gained popularity. For more understanding, some of the salient features are highlighted below:
  • The polypropylene is a soft film and being called as CPP. It can be bit crinkly and stiff and being called as BOPP
  • Due to natural living hinge, CPP doesn’t fold.
  • In some cases of polypropylene films, either thermally or ultrasonically, special coatings can be used for sealing.
Major Benefits:
  • Excellent integrity for packaging at an extreme temperature and heat resistance.
  • Seal strength on excellent heat condition
  • Offers good barrier to moisture
  • High level of Transparency
The polypropylene film packaging can be used in drugs and pharmaceutical industry to provide safety against the contamination. It is being used in various other applications like Lamination, Bakery Products, Garment Bags, etc.

Tuesday 23 July 2019

How Silicone Coated Polyester Film is Used in Industrial Sector?

BY Jacob IN No comments

With an aim to achieve brilliant customer satisfaction, we are successfully engaged in manufacturing, exporting and supply a wide series of Silicone Coated Polyester Film to our valuable Customers. Offered films are feigned under expert direction using the finest set of raw materials and inventive technology. The film offered by us find broad function in electronics, rubber, plastic and many other industries. Additionally, this Silicone Coated Polyester Film is available in various colors, breadth, sizes and finishes depending upon the requirements of the clients.

We deal in Polyester Films, which are applicable for many industries including Aerospace, Electronics, Automotive, Control and Distribution, Packaging, Pharmaceuticals and Power Generation. As these Silicone Coated Polyester Films are available in various styles, finishing and thickness, these types of films can be used for Layouts, Charts, artist overlays, etc. It is best suited for the applications, where dimensional solidity, transparency and toughness are vital. These Silicone Coated Polyester Films are the high-performance plastic films, extensively utilized by the sectors of packaging, electrical, electronics, printings, graphics, imaging, apparel, and numerous other manufacturing applications. These films are esteemed for their substantial properties such as strength elongation, exterior roughness, thickness, tensile power, solidity etc. Since the surface of the Silicone Coated Polyester Film is effortlessly and consistently covered, it successfully avoids many drawbacks such as crinkles, avulsions, granules, froth, pinholes, etc. Moreover, it displays many advantages such as brilliant bodily properties, slight breadth easiness, high clearness, low heat contractility rate, and fine plastically. 

  1. Electrical Insulation
  2. Office Supplies
  3. Industrial Lamination with various other flexible materials
Features and Benefits of Silicone Coated Polyester Film
  • It is resistant against chemicals and damp and thus does not corrode easily.
  • It is resistant against severe temperatures (-100F to 300F).
  • This film is stretchy, hard and high-temperature resistant.
  • It is also obtainable with greater insulating properties.
At Polyplex, you can find the silicone coated polyester film easily, which holds usage in various industries. Thus, get in touch with us and our team to get more details on the product.

Monday 17 June 2019

Metallized Films and Their Diverse Applications in Day to Day Life!

BY Jacob IN No comments

Whether you want to make your item more attractive or need a metal finish for your end item, the metallized film is an excellent way to attain product differentiation. The plastic film option from metallized film polyester manufactures used to create your piece stand out on the shelf for labels and packing. These films can be found, including signage and shopping center screens for other graphics apps. For these uses, customers often use metal film of polyester and metal film of polyethylene. The techniques of visual improvement with metallic PET film and other substrates are not confined to commercial packaging.

The Metallic PET Foils
Unlike aluminum foils entirely produced of light metal, metallic PET foils are plastic foils that only evaporate at elevated pressure using aluminum dust. For this method, pure aluminum is used in powder shape and contains a minimum aluminum content of 99.98%. In contrast with the non-metallic plastic movie, the aluminum vaporization improves its barrier properties against vapors, liquids, and aromas, in specific.

Some of the best films include:
  • Bright chrome metallized film
  • Gold metallized polyester film
  • Brushed stainless steel film
  • Metal pewter film
  • Matte aluminum-metallized film

Films for enhanced functionality
Adding an aluminum or copper coating to the films substrates has several practical advantages. The lead ability for a wide range of apps is a critical property. Metallic films offer heat isolation characteristics for cryogenic use and multi-layer film cover, commonly used for satellite and spacecraft apps. Specifications requiring oxygen and humidity obstacles, black-out window therapy, health care, and reflective materials used at home are also applied for goods such as metallic PET film.

Types of metallized films
  • Polyester film
  • Polyethylene film
  • Polyimide film
  • Fluoropolymer film
  • DuPont™ Tedlar® film
  • ETFE film
  • PTFE film
  • PEEK film
  • BOPP film

The best- metallized polyester film manufacturers continually design and test fresh products, methods, and technologies with a high emphasis on consumer development. Talk to them today about your requirements for your metallic movie. You can also add other features to products like metallized polyester film as well as PET films, for example. They can further improve and develop the next generation metallized films for your item development, including printing receptive layer and anti-corrosion layer.

Thursday 23 May 2019

A Complete Guide about Polyester Films

BY Jacob IN No comments

Polyethylene terephthalate (PET) polyester is the most common thermoplastic polyester which is mainly known as "polyester". It is hard, strong, stiff and dimensionally stable material that absorbs very little water and has really good chemical resistance and gas barrier properties.

Polyester film is manufactured by using high-quality resins and state of the art technology and this film has an excellent mechanical and thermal stability. Because of this reason, it is a preferred substrate for numerous applications. The polyester film manufacturers are chiefly engaged in manufacturing and supplying Polyester Films of very good quality for yarn, electrical and packaging applications.

The polyester film has features as follows:
  1. Excellent moisture and chemical resistance.
  2. Good thermal performance.
  3. Good printing effect
  4. Good lamination adhesion
  5. Good mechanical properties and tensile strength
  6. Excellent electrical insulation
  7. Has gas and aroma barrier properties
Even without the use of additives to increase its strength, polyester film is very strong and lightweight and less material is required for packaging which means less fuel is used for shipping when using polyester film packaging. Major consumers of polyester film is the textile industry which consumes for about 60% of the total. Other is used by bottling and packaging industry.


Applications of the polyester films
  • Polyester film is a perfect choice for applications in the food and non-food applications.
  • It is majorly used in the microwave, medical packaging, plastic wrap, printed films, tape backing, plastic cards, etc.
  • It is also used for protective coatings such as solar and safety window films, release films and flexible printed circuits.
  • Used in X-ray film, printer ribbons, membrane switches, holograms, laser printer labels, barcode labels, computer graphics, inkjet products and many more.
  • Polyester film is used as an aroma barrier film for e.g. coffee and aroma packaging which improves the barrier against oxygen, water vapor, and aroma loss.
Due to its high chemical resistance, low odor, and inertness, polyester film grades are suitable for packaging applications under Food and Drug Administration regulations.

Thursday 21 March 2019

Understanding creative process followed by metalized polyester film manufacturers

BY Jacob IN No comments

It is widely known that metalized films are considered to be a good quality of polymer films which contains a skinny layer of metal, especially aluminum. These films elude a very glossy and shiny metallic appearance and are available at a lower weight and a very reduced price. The metalized polyester film manufacturers produce these metalized films which look exactly like aluminum foil and they are broadly used in the packaging of food and in various another decorative purpose. Some of them are used in special applications like electronics and insulation work.

These lustrous metalized films are also used for laminations and hologram purposes. However, many of them are widely popular in comprising as the twisted wrapper for toffee and candle. They are produced using micro slitting process which ensures a uniform coating of metal on the sheet and maintaining a consistent weight throughout.

Process Being Followed in Developing Metalized Films
The process of using physical vapors for deposition of metals can highly be followed in metallization. Aluminum is considered to be the main metal when it comes to deposition along with other metals like chromium and nickel which can also be deposited. Metals are heated first and then they get dissolved with no air inside. Later, a concentration of the metal gets layered on cold polymer films which gets unwind to the source from where vapors of metal can also be deposited. The coating does not get faded with time.

The metalized polyester film manufacturers use these films which do not let oxygen or any moisture to pass through them. Later, when the bundles made from these foils are subjected to manipulation and repeated handling which is very frequent in the retail environment like consumer handling, cartooning etc., pinholes started to get developed and become permeable.

Numerous Benefits of Metallized Film
Just like aluminum foils, these films have a very shiny appearance and they are not readily get exposed to oxygen, light, and water due to the property of the coating which shrinks the capability of the film. They preserve heat, toughness and low density at lower cost in comparison with aluminum foil. So, these metalized foils hold several benefits over traditional aluminum foil.


The Polyplex Corporation is the largest brand across the globe and a leading metalized polyester film manufacturers who have a very diversified portfolio in business and aims at delivering the highest quality products to the consumer.

Monday 25 February 2019

Polyethylene plastics for large plastic products

BY Jacob IN No comments

Tens of millions of tons of polyethylene are produced worldwide each year, thereby making it one of the most widely available plastics in existence. If you are in any business involving plastic, odds are you have become quite acclimated with polyethylene as it is a highly sought plastic material. The following is an overview of the types and benefits of using polyethylene to create large plastic products.

Types of Polyethylene

Before we explore the benefits of using polyethylene in the types of products that polyethylene film manufacturers make, let’s review the types:

  •  Low-Density Polyethylene (LDPE) - it is a highly flexible material with unique flow property & is great for plastic film applications such as shopping bags.
  •  Linear Low-Density Polyethylene (LLDPE) - very comparable to LDPE, with the added advantage of being altered by adjusting the formula constituents and using less energy during production.
  •  High-Density Polyethylene (HDPE) - is strong, dense, fairly stiff plastic with a highly crystalline structure. These are commonly used in garbage bins, plastic for milk cartons and laundry detergent, and cutting boards.
  •  Ultrahigh Molecular Weight Polyethylene (UHMW) - is a highly dense version of polyethylene that can be spun into stretchy threads with strengths far greater than steel; it’s frequently used in high-performance equipment such as bulletproof vests.

Benefits of Using Polyethylene for Large Plastic Products

Now that we’ve covered the distinct types of polyethylene, let’s explore the benefits:

  •  Impact Resistance: This property makes it a great option for things such as boats and large containers and it is one of the top benefits of using polyethylene.
  •  Corrosion Resistance: There’s no need to worry about damages caused by oxidation and other chemical reactions as this material is corrosion resistance and that’s why it is an excellent choice for larger structures of all kinds.
  •  Easy to Clean: As these materials are easy to clean, there is no needing a ton of cleaning products, simple soap and water should get your product looking new again.
  •  Eco-Friendly: this is the best reasons for using polyethylene for large plastic structures is that is considered eco-friendly. It makes sense to use a material that is fairly green-friendly for building the massive structures that generally uses plastics.

So, keeping these in mind the polyethylene film manufacturers manufactures these films that comes with a lot of benefits.

Wednesday 9 January 2019

Plastic Manufacturing and Packaging

BY Jacob IN No comments

Whenever we tend to hear the word plastic somewhere in our brain there's a devilish structure intense the world seems, however if we expect deep we are going to understand that the important downside doesn't lies within the styles of plastic it lies in however we tend to take care of them. If we tend to see plastic they're entirely reusable. The most downside lies within the reality once it involves decomposition of those plastics. To urge these plastics recycled we want a correct restoration and assortment manner. This is often wherever human suggests that we tend to acquire image. It’s not the plastics that are inflicting the matter instead its U.S. WHO aren't rotten them properly and find yourself making the matter that's choking the complete atmosphere.

The plastic that's wide thought of one in all the foremost versatile forms is polypropylene! We are able to realize this multi-tasker in our room utensils, automotive batteries, rugs and in numerous alternative forms. This is often the explanation why plastic is taken into account because the superhero of plastics.

The discovery of plastic was done by Italian scientists within the mid-1950s; the assembly has surpassed the assembly volume of synthetic resin that was discovered few decades earlier. The explanations behind it being thus wide accepted as thanks to its nation skills they're mentioned below.
  1. 1. The temperature of plastic is extremely high; this is often the explanation that it's wide utilized in the producing of microwave proof utensils.
  2. 2. It doesn't react with detergents, acids or the other materials, thus it don't break down simply and includes along life as compared to the other forms.
  3. 3. it's additionally proof against cracks; this makes it appropriate to be utilized in the hinges.
  4. 4. Its robust and sturdy that makes it an ideal companion for the daily wear and tear.

These options of plastic create it an ideal substance to be used for robust and sturdy merchandise starting from automotive bumpers that protects us to life saving medical merchandise. Currently the question that may be doping up in your mind is whether or not they're reusable; the great news is that it's absolutely reusable. We are able to create a range of merchandise from them like rugs, mats and lots of a lot of. These features give an added advantage to the polyester film manufacturers in India and across.