The Growth of Metalized Polyester Packaging Globally

Over the past few years, the world has changed for good. People have started to prioritize the environment and the people in it. Everyone is in the process of finding alternatives for the things that can be harmful for the environment. The packaging companies are fully aware about the benefits of using new packaging materials. Development of new technologies and the evaluation of environment aspects are in full swing, everyone is trying to make the surroundings a better and clean in every way possible.

Some countries have started using metalized flexible packaging over other materials. The metalized polyester film manufacturers are growing popular over the past few years due to the growing concern of the people for the environment. The shift from the traditional packaging to metalized polyester films have started way back and will continue for more.

BENEFITS OF USING METALIZED POLYESTER FILMS:

• Light Weight: Comparatively has less weight than other packaging materials. This helps the distribution companies and chain to provide the goods easily. The end customers are also benefited because of the light weight as they can carry the package easily anywhere. Heavy weight packages can be a burned for both the companies and the customers using them.
• The polyester material is more tear resistant and more flexible. So, you don’t need to worry about the package getting damaged during the transportation.
• The material is less sensitive to corrosion which leads to increase in the shelf life of the products inside it.
• The material is suitable for packaging industry as well as technical and industrial sectors. The material helps to preserve the freshness and flavor of the products.
• The gloss level of the material is higher leading to stronger mirror effect. This feature helps in printing on the packages much easily. It gives an attractive and aesthetic looks to the packages.
• The metal foils are ideal for all kinds of snack and food item packaging.
• Provides better protection from external harmful factors. So, very much popular in the food and pharmaceutical industries.

It is not only an ideal packaging material but also provide technological sector- as the material is very flexible and size can be customized easily. The flexibility and the various benefits of the metalized polyester film packaging are helping in catering to the market requirements in this dynamic era. The packaging is also friendly to the customers’ budget and pockets. The flexibility of the material make it more economical as can be customized easily accordingly. The material is not only cost effective but the processing procedure is also safe for the products. The food safety is guaranteed by the material, so food packaging companies prefer metalized polyester films over other packaging materials. All of the benefits result in the popularity of metalized polyester films manufacturers. 

Continue Reading

Metallized Films and Their Diverse Applications in Day to Day Life!

Whether you want to make your item more attractive or need a metal finish for your end item, the metallized film is an excellent way to attain product differentiation. The plastic film option from metallized film polyester manufactures used to create your piece stand out on the shelf for labels and packing. These films can be found, including signage and shopping center screens for other graphics apps. For these uses, customers often use metal film of polyester and metal film of polyethylene. The techniques of visual improvement with metallic PET film and other substrates are not confined to commercial packaging.

The Metallic PET Foils
Unlike aluminum foils entirely produced of light metal, metallic PET foils are plastic foils that only evaporate at elevated pressure using aluminum dust. For this method, pure aluminum is used in powder shape and contains a minimum aluminum content of 99.98%. In contrast with the non-metallic plastic movie, the aluminum vaporization improves its barrier properties against vapors, liquids, and aromas, in specific.

Some of the best films include:

• Bright chrome metallized film
• Gold metallized polyester film
• Brushed stainless steel film
• Metal pewter film
• Matte aluminum-metallized film

Films for enhanced functionality
Adding an aluminum or copper coating to the films substrates has several practical advantages. The lead ability for a wide range of apps is a critical property. Metallic films offer heat isolation characteristics for cryogenic use and multi-layer film cover, commonly used for satellite and spacecraft apps. Specifications requiring oxygen and humidity obstacles, black-out window therapy, health care, and reflective materials used at home are also applied for goods such as metallic PET film.

Types of metallized films

• Polyester film
• Polyethylene film
• Polyimide film
• Fluoropolymer film
• DuPont™ Tedlar® film
• ETFE film
• PTFE film
• PEEK film
• BOPP film

The best- metallized polyester film manufacturers continually design and test fresh products, methods, and technologies with a high emphasis on consumer development. Talk to them today about your requirements for your metallic movie. You can also add other features to products like metallized polyester film as well as PET films, for example. They can further improve and develop the next generation metallized films for your item development, including printing receptive layer and anti-corrosion layer.

Continue Reading

Understanding creative process followed by metalized polyester film manufacturers

It is widely known that metalized films are considered to be a good quality of polymer films which contains a skinny layer of metal, especially aluminum. These films elude a very glossy and shiny metallic appearance and are available at a lower weight and a very reduced price. The metalized polyester film manufacturers produce these metalized films which look exactly like aluminum foil and they are broadly used in the packaging of food and in various another decorative purpose. Some of them are used in special applications like electronics and insulation work.

These lustrous metalized films are also used for laminations and hologram purposes. However, many of them are widely popular in comprising as the twisted wrapper for toffee and candle. They are produced using micro slitting process which ensures a uniform coating of metal on the sheet and maintaining a consistent weight throughout.

Process Being Followed in Developing Metalized Films
The process of using physical vapors for deposition of metals can highly be followed in metallization. Aluminum is considered to be the main metal when it comes to deposition along with other metals like chromium and nickel which can also be deposited. Metals are heated first and then they get dissolved with no air inside. Later, a concentration of the metal gets layered on cold polymer films which gets unwind to the source from where vapors of metal can also be deposited. The coating does not get faded with time.

The metalized polyester film manufacturers use these films which do not let oxygen or any moisture to pass through them. Later, when the bundles made from these foils are subjected to manipulation and repeated handling which is very frequent in the retail environment like consumer handling, cartooning etc., pinholes started to get developed and become permeable.

Numerous Benefits of Metallized Film
Just like aluminum foils, these films have a very shiny appearance and they are not readily get exposed to oxygen, light, and water due to the property of the coating which shrinks the capability of the film. They preserve heat, toughness and low density at lower cost in comparison with aluminum foil. So, these metalized foils hold several benefits over traditional aluminum foil.


The Polyplex Corporation is the largest brand across the globe and a leading metalized polyester film manufacturers who have a very diversified portfolio in business and aims at delivering the highest quality products to the consumer.

Continue Reading

Metallized Polyester Film Manufacturers Produce Metallized Films

 

Metallized films are top quality films of polymers layered with the aluminium skinny layer. These films provide a shiny metallic appearance similar to foils of the aluminium at decreased prices and lower weight. The Metallized films are mainly used for decoration purposes, packing of food and for important applications like insulation and electronics. 

What is the important use of metallized films?

The important uses of metallized films are given below:
1.    The metallized films are used for lamination and tensile holograms.
2.    These are also used for the production of twist wraps for candies and the toffees.
3.    These films are manufactured through the procedure of micro slitting to ensure consistent weight and the uniform coating.
4.    Metallized films are water and chemical resistant. Metallized polyester film manufacturers make top-quality metallized films.

How high-barrier metallized films are manufactured?
The high-barrier metallized films are manufactured by various metallized polyester film manufacturers by deploying deposition of physical vapor procedure. For the deposition, aluminium is a very important metal, but some other metals such as nickel and chromium are used also in the deposition process.

In this procedure, the first metal is heated and below the vacuum, the metal is dissolved. This focus on cold films of the polymer near to the source of vapor of the metal. With the passage of time, this coating will not fade.

These films are necessarily impassable by moisture and the oxygen. When packs are manufactured by using these foils then they are forced to repeated manipulation and handling which is repeated with shelf stocking, consumer handling, manufacturing and cartooning in a retail territory, and they develop permeable and pinholes. 

What benefits metallized films offered as compared to aluminium foils?
The surface of the metallized films is glossy silvery similar to foils of aluminium. They offer the following main benefits as compared to metallized films.
•    Low density at the reduced cost
•    Heat preserving capacity
•    Extreme toughness

Therefore, metallized films are more beneficial as compared to aluminium foils.

Some leading companies produce top quality metallized films. They have a matte and gloss finish. These films offer numerous applications like they are used in yarns, spangles, sequins, making of paper plates and fancy boxes, used on board and paper for decoration purposes. The metallized films are available at competitive prices in the market.

Summary: For the manufacturing of metallic yarns multitude, metallized films are the key input. For the purpose of decoration, these are used extensively. In the packaging industry, they also have many applications. 

Author Bio: 
 The author of this article has excellent knowledge regarding how metallized films are manufactured by Metallized polyester film manufacturers.

Continue Reading

Why to choose metallized polyester film?

PET MET is a Polyester film metallized with aluminum powder. PET is already known for its high strength and surface hardness and especially with regard to the diffusion density; the favorable properties can be improved through the use of aluminum powder. Metallized polyester film developed for packaging applications demanding very high barrier performance and good metal adhesion. The product is protected throughout its targeted shelf time with the high barrier, whereas the high metal adhesion ensures high lamination bond strength.

Some countries have already replaced traditional aluminum-laminated packaging by metallized flexible plastic packaging. Substitution is more concentrated in some product categories such as tomato based products, powdered milk and coffee. And this migration trend from aluminum laminate to metallized films continues globally. In fact, it follows a quite strong trend: the substitution of rigid packages for flexible packaging, especially for pouches.

Process-
Metallized polyester film manufacturers produce these films using physical vapor deposition process. Aluminum is the main metal for deposition; however other metals like chromium or nickel are also used. The metals which are heated are then dissolved under vacuum which concentrates on cold polymer films and these unwind next to metal vapor source. Such coatings do not fade over time.

Advantages-
From a simplified production process to logistics optimization the benefits include-

•     reduction of packaging weight
•     possibility of better filling the space during transport and storage
•     Flexibility of formats and opening / reclosing systems, etc.
•     flexible packaging and its production process is totally safe to the product
•     Metallized polyester films provide excellent barrier to moisture and oxygen

For consumers-
Flexible packaging tends to be more economical than rigid, with the same, and sometimes even better, barrier properties. This is an attribute that is being watched with great interest by several market sectors, especially by the pharmaceutical and food industries.

For Environment-

•     These pouches have a smaller carbon footprint
•     The CO2 emission is lower during the production process of a pouch than other packaging materials.

Application-

•     These are used as a barrier layer in two and three layer flexible packaging
•     Suitable for hot fill applications like liquid juices, jellies, tomato ketchup etc.
•     These are widely used for laminates for coffee, milk powder, juice powder, tea, cereals, malt based food powder, dry nuts, cosmetics and personal care products.
•     Replacement of aluminum foil in flexible packaging where dead fold is not required.

So, you can now see the different uses of metallized polyester films manufactured by Metallized polyester film manufacturers and the various advantages of these films.

Continue Reading