All about BOPP Films: Unique Features and Applications

BOPP films can be made in both ways: mechanically and manually using cross technique. It is used for packaging as well as labeling and laminating. The numerous benefits provided by the BOPP films make it the most in demand material for packing food.

The unique features of BOPP are:

• The BOPP film has density of almost 0.90 grams which makes the material handling easy.
• BOPP has high transparency and excellent gloss providing an aesthetic look to the packaging.
• The high clarity also contributes to the aesthetic looks.
• The good moisture resistant barrier has the tendency to resist pollution and harmful chemicals.
• Available in a wide range of variety: Matte, glossy, silky, etc.
• It has low electro static charge.
• It acts as good barrier to water vapor.
• The quality can also resist oil and grease.
• Contributes in speeding up the process of printing.
• It can resist high temperatures as well.
• They are highly recyclable.

With the help of the various benefits, BOPP is able to cater a wide range of applications. The various uses of BOPP films are:

• The material made by BOPP film manufacturers are majorly used for packing food.
• The films are also used for printing and laminating. It can also be used for reverse printing.
• The text books are also covered with this material.
• They can also be used as adhesive tapes pressure sensitive tapes.
• The white opaque films are used to print pouching, strip packaging of medicines and cable over wrap.
• The indigo pack ready solution contributes to the smooth functioning of lamination.

The BOPP has many advantages:

• The BOPP films are light weight making to easier to handle.
• Since it is recyclable, the use of this material has less harmful effects on the environment.
• When food items are packed with BOPP films, the packet will be able to withstand extreme temperature. This makes the quality of the food inside the package last longer.
• The material has great clarity and can resist ultra violet rays.
• Due to the endless benefits, it is the most preferred substrate by all the food packaging industry.

BOPP films are made by stretching polypropylene film in both directions: machine and manual. The most preferred substrate used for packaging is BOPP films due to its numerous benefits and unique features. The film is used for wide range of applications starting from packaging, printing, laminating and labeling.

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How has packaging changed with the help of BOPP films and Indigo Pack ready technology?

What is Indigo pack ready?

• It is a sort of innovation that makes the packaging procedure simpler and quicker, which later on results as an extraordinary benefit for the businesses.
• This technology basically saves a lot of time for the production cycle, this machine alone laminates and coats the label to the packaging which saves 9 to 10 days of the packaging process, by which brands can get their product on the container even faster for further dealings.
• Indigo pack ready is an energy-efficient, chemical-free digital technology that increases the throughput, reduces the total cost and also the wastage of material is very minimal. It is the first machine that features a non-adhesive lamination process which is used for flexible packing. Because it runs without adhesive, the laminated packages don’t require any curing time.

How it works?

• Instead of using adhesive, this technology uses a thermoplastic polymer layer which is heat activated. Then by applying pressure and using a cooling process, a strong and long-lasting bond is instantly formed, which results in a combined laminate film that is ready to be heat sealed and packed immediately.
• It is designed in a very proper and effective manner by keeping the brand and the consumer in mind. All the pack ready films are food contact grade and this process also satisfies all the requirements of global food packaging safety regulations. Since pack ready technology does not use adhesive, there will be no problem while migration because there won’t be any harmful chemicals such as isocyanates? The surrounding of the pack ready machine also remains clean. This technology results in up to 10 times less material wastage than the adhesive lamination process.
• This technology is built in such a way that any of the engineers can learn to operate it in a very less period of time, also the hardware cost is less and this technology does not need much maintenance too.

Qualities of BOPP (Biaxially Oriented Polypropylene) films that can turn out to be great for packaging:

• BOPP films have incredible shine and high transparency that gives it a magnificent look and perfect finish.
• Other polyester films are not resistant to outside contamination though BOPP films have great potential to oppose contamination and also tend to resist the unwanted moisture.
• Because of premium quality, it also minimizes the damage caused to the products while transportation and is also acceptable all over the world.
• One of the most remarkable qualities of BOPP film manufacturers is that, they tend to make it recyclable which is another quality that also favors the environment.

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Indigo Pack Ready, The Futuristic Packaging Technology is Here

It is a kind of technology which makes the packaging process easier and faster, which later on results as great profit for the industries. This technology basically saves a lot of time for the production cycle, this machine alone laminates and coats the label to the packaging which saves 9 to 10 days of packaging process, by which brands can get their product on the shelf faster.

Indigo pack ready is an energy efficient, chemical free digital technology which increases the throughput, reduces the total cost and also the wastage of material is also very minimal. Is the first machine which features non adhesive lamination process which is used for flexible packing? Thus, it runs without adhesive the laminated packages doesn’t require any curing time.

How it works?
Instead of using adhesive this technology uses that is thermoplastic polymer layer which is heat activated. Then by applying pressure andusing a cooling process, a strong and long lasting bond is instantly formed at a molecular level, which results in a combined laminate film that is ready to be heat sealed and packed immediately.

It is designed in a very proper and effective manner by keeping the brand and the consumer in mind. All the pack ready films are food contact grade and this process also satisfies all the requirements of global food packaging safety regulations. Since, pack ready technology does not use adhesive, there will be no problem while migration because there won’t be any harmful chemical such as isocyanates. The surrounding of the pack ready machine also remains clean. This technology results in up to 10 times less material wastage than the adhesive lamination process.

Thus, we can say that this technology is built in such a way that any of the engineers can learn to operate it in a very less period of time, also the hardware cost is less and this technology does not need much maintenance too.

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Efficient and Game-Changing Indigo Pack Ready Lamination Solution

It has now become so easy to create great product packaging that has grown beyond the simple printing process. You can now get ready-to-pack finishing processes for the products, for example, lamination and coating which potentially add the number of days to the cycle of production. Using the Indigo Pack Ready, you can negate the extra time gained especially during the process of digital printing. The lead time of production can be challenged and eliminated using the Indigo Pack Ready Lamination solution.

The chemical-free system is energy efficient and the digital Pack Ready lamination allows the converters to meet the growing demand of the market at a faster rate of time. The Indigo Pack Ready has increased the overall throughput and reduces the total costs. A significant reduction in material waste after usage has been recorded since the changeover of the job. The non-adhesive solution for lamination is by far the best way that requires no time for curing for lamination and packaging is flexible as well.

Designing an Environmentally Safe Packaging Solution
From the consumer mind, Polyplex is developing an environmentally safe solution in the form of Pack Ready films which are fit for maintaining a grade quality of food when comes in contact. It also complies with all the key safety regulations based on the global food packaging group. The well-defined conditions of the Indigo Pack Ready Laminations pose no risk of migration of chemicals and adhesive when they come in contact with the product.

The Polyplex has developed the indigo pack Ready Lamination which produces waste up to 10 times less than that of adhesive lamination. Mid-Size runs have become more economical and produce lesser number of wastes ever since the Pack Ready has been introduced. There is no dry time involved and this has made the process more efficient. The impact on the environment is lesser and the Indigo Pack Ready is easy to operate and maintain. It involves low cost of hardware. In fact, it provides an opportunity for the newcomers with a way to expand the range of their laminated products and applications.

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What are the primary benefits of lamination?

Lamination, a process that encloses a printed piece in between two pieces of clear plastic films is important to keep your documents safe and give them a professional look too. This transparent film adds rigidity and strength to the pieces and protects them from getting damaged. The process has become easier with the coming of HP Indigo Pack Ready lamination technology.

Let’s go through some primary benefits that you can derive from lamination.

• The appearance of the printing is enhanced as lamination brightens and deepens the ink colours.
• It increases the durability of the print materials and thus they’re able to withstand frequent uses without any damage.
• It adds protection against stains and pills, fingerprints, marks and smudges, dirt, grease, oil and other contaminants.
• It gives your printed pieces a better and more professional look by brightening the ink colours. This helps in holding people’s attention for longer.
• It provides an impression of better quality and importance by adding stiffness and strength.
• Since lamination is transparent, it never blemishes or impairs the printing in anyway
• It increases the longevity of print materials and thereby saves your money on reprinting. Also, the cost of lamination is very reasonable.

Thus, lamination offers a number of benefits and this is the reason that the plastic films are so much in demand. Moreover, the HP Indigo Pack Ready has made the whole process easier and it can be completed within limited time frame.

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